Generator Coil Winding Insertion Machine After Alternator Coil Winder

Generator Coil Winding Insertion Machine After Alternator Coil Winder

1. Winding insertion machine operation process

• Put the wedge form onto wedge inserting tooling, press start button to start cutting and inserting wedge.
• Put the wedge form onto coil inserting tooling, and then press start button, wedge will automatically be inserted into the tooling. The unload the wedge form.
• Put the winding form onto the coil inserting tooling. Manually push the wire to the bottom. Then take out the winding form
• Put positioner into coil inserting tooling.Then load stator(after slot paper inserted) into the coil inserting tooling.
• Press start button, coil winding machine will automatically do coil and wedge inserting process. Unload stator after finishing the whole process
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• Station Introduction
• The machine adopts automatic stepping wedge feeding and automatic wedge cutting mechanism. Wedge length can be adjusted as per requirement.
• Coil feeding is done by stepping motor. With torque senor and over loading automatic stop system, it can protect the mold needle from damage.
• Fast tooling change design within 20 min.
• All the switches on the machine is button switch.
• Operating time is 45s.
• Operation height is 1050mm.

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  Coil insertion Machine Configuration

  Item	Brand
  Guideway	ABBA/TCP
  Sensor	Sick
  Servo motor	MITSUBISHI
  PLC	MITSUBISHI
  Touch screen	MITSUBISHI
  Electrical components	Schneider
  Pneumatic Components	Airtac

   

  Remark:

  This coil inserting machine covers a stack length range within 20-42mm. 

• No need to change tooling for different stack length, but mechanical adjustment.

Click below link to view generator stator wave winding insertion video 

Generator Coil Winding Insertion Machine After Alternator Coil Winder Images