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How To Winding Electric Bike Motor Scooter With Stator Coil Winding Machine

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How To Winding Electric Bike Motor Scooter With Stator Coil Winding Machine

Brand Name : WIND AUTOMATION

Model Number : WIND-HMW-1M

Certification : CE for major parts

Place of Origin : China

MOQ : 1PC

Price : Negotiable

Payment Terms : T/T

Delivery Time : 45 working days

Packaging Details : Wooden case suitable for sea transportation

Condition : New

Certificate : Main Parts CE

Working station : Single station

Motor application : In wheel motor

Automation type : Fully automatic winding, arraying, cutting

Machine Color : White or Per Customer Requirement

After sales : Engineers available to service machinery overseas

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How To Winding Electric Bike Motor Scooter With Stator Coil Winding Machine WIND-HMW-1M

 

 

Application:

 

Scooter, Electric bike, hub motor, wheel motor, outrunner motor, BLDC Engine outside stator parallel wires winding

 

 

 

Advantages:

 

1. Hub motor winding passing rate 98% to 99%, means in hub motor production, only 1pc or 2pcs is allowed to fail

 

2. Self develop mechanical tensioner, one tension can handle serveral wires

 

3. The operator staff should be familar with operation and commissioing, have good sense of machinery,

 

 

 

Technical Data:

 

Stator OD 198mm, 207mm, 226mm,254mm,262mm Accoding to E-Bike voltage
Stator Thickness Min. 14mm Max. 35mm  
Wire diameter 0.3mm to 0.6mm  SWG24, 0.56mm is common
Number of Turns 4 turns to 8 turns Stator coils winding turns accoding to power
Number of Slots No specified Normally 48slots to 54 slots
Number of Parallel wires 13 to 16 wires  
Cycle time  About 5 minutes to 7 minutes per piece  
Insulation paper thickness 0.18mm to 0.20mm  Also stator powder coating insulation method
Change over time 20 min Max including hardware and software  
Winding way

Three - phase Y - type connection ,

Two sine wave

For example:For a 198mm OD(7.8inch in wheel motor) hub motor, stator slots is 51slots, winding way 3-3-3-4-4
Air Pressure 0.4-0.7MPa  
Power Supply 3 phases 380V, 50Hz  
Power about 3KW  
Pass rate 98% to 99%  Production 100pcs, only 1pc or 2pcs allow not good
Production lead time 2 months  

 

 

How To Winding Electric Bike Motor Scooter With Stator Coil Winding Machine

 

Main Configuration:

 

 

Control  system

China PLC

 

 

Servo    system

 

Japan Mitsubish servo system

 

 

Tension system

 

Constant torque servo motor, constant tension

 

 

 

Please click below picture to view video


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