Segments Stator Winding Machine For EPS Hybrid Vehicle Car Motor Winder

Segments Stator Winding Machine For EPS Hybrid Vehicle Car Motor Winder WIND-2-TDS

 

 

 

Application:

 

High Slot Filling Rate

 

 

 

Advantages:

 

1. Japan design, Made in China

 

2. Flyer winding Fast 

 

3. Wire displament neat and tidy

 

4. Two head ensure loading/unloading don't effect winding

 

 

 

Technical Data:

 

Wire diameter: 0.15~1.5mm

 

Stator ID: 15~260mm

 

Stator stack height:7~60mm

 

Turns no.:0~99999

 

Winding speed:0~1500rpm

 

Mode: Step/Auto

 

Airsource:5~7KG/cm2

 

Machine power: 2.5KW

 

1phase AC 220V 50~60Hz

 

Weight: about 600KGS

 

Dimension:1150*2350*1500mm

 

 

 

Main Configuration:

 

Control  system	Taiwan Hust H6D CNC system or PLC
Servo    system	Taiwan Delta servo system
Pneumatic system	Airtac cylinder

 

 

 

Most of the early EPS motors used brush motors. With the advancement of technology, more and more

 

motor manufacturers use more advanced and reliable brushless motors. However, the brushless motor

 

has a great difficulty in stator production. In order to ensure the circularity of the inner diameter of the

 

stator and simultaneously increase the slot filling rate of winding, the stator core of the stator segment

 

core block becomes a necessary process for almost all brushless EPS motor manufacturers.

 

Following photo shows a briefly describes the stator production process of EPS brushless motor

 

The stator of the motor manufactured by the segment-type process has excellent consistency and product

 

accuracy. In the actual mass production applications, the roundness of the inner circle can be controlled

 

to 0.03 mm or less. At the same time, because of the direct winding method, the resistance and

 

inductance balance of each winding of the motor are controlled to an excellent level. The high quality of

 

the stator determines the EPS motor's excellent performance in terms of response time, as well as

 

cogging torque and torque ripple. The segment stator technology is becoming the mainstream of high-

 

precision motor production process.

 

Please click below picture to view video

 

 

 

 

Product Tags:

flyer winding machine

      

motor winding machine

      

Segments Stator Winding Machine For EPS Hybrid Vehicle Car Motor Winder Images